Stationary concrete batching plant
With the development of municipal construction, stationary concrete batching plants that can achieve centralized become more and more popular.
Usually, stationary concrete mixing plant is used for commercial concrete selling, the bridge construction, building construction, airport construction,
expressway projects and so on.
If you have the projects that have long construction period or have concentrated construction sites, stationary concrete batch mix plant is an ideal choice for you.
What is a stationary concrete batch plant?
A stationary concrete mixing plant is a concrete production equipment that is fixed to a specific location for a long time and is mainly used for large-scale, long-term concrete production. Stationary concrete batching plants usually include key components such as cement silos, mixers, aggregate silos, feeding systems, material weighing systems, material conveying systems, and control systems.
The original intention of the stationary concrete batching plant was to meet the needs of continuous and efficient concrete production, especially in large-scale infrastructure and precast concrete production.
Stationary concrete batch plant specification
| Model | HZS25 | HZS-35 | HZS-50 | HZS-60 | HZS-75 | HZS-90 | HZS-120 | HZS-180 |
| Theoretical Productivity (m³/h) | 25 | 35 | 50 | 60 | 75 | 90 | 120 | 180 |
| Mixer Model (Mixer Output L) | JS500 | JS750 | JS1000 | JS1000 | JS1500 | JS1500 | MAO3000/
2000(SICOMA) |
MAO4500/
3000(SICOMA) |
| Mixer Power (kW) | 18.5 | 30 | 2×18.5 | 2×18.5 | 2×30 | 2×30 | 2×37 | 2×55 |
| Mixing Cycle Period (s) | 72 | 72 | 72 | 60 | 72 | 60 | 60 | 60 |
| Rated Input Volume (Model of Batching Machine L) | 800 | 1200 | 1600 | 1600 | 2400 | 2400 | 3000 | 4500 |
| Standard Aggregate Bin Capacity (m³) | 3×3 | 3×5 | 3×8 | 4×7 | 3×12 | 4×15 | 4×15 | 4×20 |
| Category of Aggregate | 2/3 | 2/3/4 | 3/4 | 4/5 | 4/5 | 4/5 | 4/5/6 | 4/5/6 |
| Overall Weight (ton) | ≈15 | ≈18 | ≈23 | ≈40 | ≈30 | ≈68 | ≈93 | ≈101 |
| Installation Power (kW) | ≈65 | ≈75 | ≈100 | ≈110 | ≈140 | ≈160 | ≈220 | ≈290 |
Stationary concrete batch plant model
There are ten common models of fixed concrete batching plants, namely HZS25, HZS35, HZS50, HZS60, HZS75, HZS90, HZS120, HZS180, HZS240, HZS360. The power and production capacity of different models are also different. Do you know what “HZS” in the fixed concrete batching plant means?
The model of the HZS series fixed concrete batching plant consists of “HZS” and a number. Among them, “HZS” stands for “concrete batching plant” (H stands for concrete, Z stands for mixing plant, and S stands for double-shaft forced mixer), and the number represents the theoretical production capacity of the mixing plant per hour (unit: cubic meters).
For example: HZS25 Concrete Batching Plant means that the theoretical production capacity is 25m³/h, corresponding to the matching JS500 mixer (500kg level, single mixing 0.5m³ concrete).
HZS25 Stationary Concrete Batching Plant
HZS25 concrete batching plant is a fixed mixing plant with a theoretical capacity of 25m³/h. The matching mixer JS500 is a twin-shaft forced type, mixing 0.5m³ concrete per time).
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The production cycle is about 35-40 seconds/plate (0.5m³ per plate). It is a small concrete mixing plant suitable for infrastructure construction, such as rural self-built houses, small municipal projects (such as rural roads), and prefabricated parts factories.
HZS25 has low power (10-15kW) and a small footprint of about 50-80㎡. |
HZS35 Concrete Batching Plant
HZS35 concrete batching plant is a fixed mixing plant with a theoretical capacity of 35m³/h. The matching mixer of HZS35 is JS750 (mixing 0.75m³ concrete at a time). The production cycle is about 30-35 seconds/plate.
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HZS35 concrete batch plant is suitable for municipal engineering (such as small bridges), residential projects, and industrial plant foundations. HZS35 has a 40% increase in production capacity compared to HZS25 and occupies a moderate area (80-120㎡). |
HZS50 Concrete Batching Plant
HZS50 concrete batch plant is a fixed mixing plant with a theoretical capacity of 50m³/h.The matching mixer is JS1000, which can achieve a single mixing of 1.0m³ concrete.The production cycle of HZS50 mixing plant is about 25-30 seconds/plate.
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Applicable to commercial buildings (such as shopping malls, office buildings), medium-sized bridges, and main construction of industrial plants.
HZS50 mixing plant has a high degree of automation and supports continuous production. It covers an area of 120-150㎡ and requires a stable power supply of 20-30kW. |
HZS60 Concrete Batching Plant
HZS60 concrete batch plant is a fixed mixing plant with a theoretical capacity of 60m³/h.The matching mixer is JS1200/JS1500, which can achieve a single mixing of 1.2-1.5m³ concrete.
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The production cycle of HZS60 mixing plant is about 20-25 seconds/plate.
HZS60 cement mixing plant is suitable for highway roadbed, subway foundation, and large residential areas. Equipped with a high-precision batching system, it supports multi-bin batching. HZS60 covers an area of 150-200㎡ and requires a professional maintenance team. |
HZS75 Concrete Batching Plant
HZS75 concrete batching plant is a stationary mixing plant with a theoretical capacity of 75m³/h. The matching mixer is JS1500/JS2000, which can achieve a single mixing of 1.5-2.0m³ concrete. HZS75 production cycle is about 18-22 seconds/plate. It is often used in large bridges, hydropower stations, and airport runways.
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HZS75 cement mixing plant supports automated control systems (such as PLC) and can be remotely monitored. HZS75 covers an area of 200-300㎡, and SMAT Machinery can provide customized foundation design. |
HZS90 Concrete Batching Plant
HZS90 concrete batching plant is a fixed mixing plant with a theoretical capacity of 90m³/h. The matching mixer of HZS90 is JS2000/JS2500, which can mix 2.0-2.5m³ concrete at a time. The production cycle of HZS90 is about 15-18 seconds/plate. It is widely used in nuclear power plants, high-speed rail hubs, and super high-rise buildings (such as commercial buildings).
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The HZS90 concrete mixing station is equipped with dust removal systems and environmental protection equipment, which meet the environmental protection standards of many countries. At the same time, HZS90 covers an area of 300-400㎡ and requires a stable high-voltage power supply (50-70kW). |
HZS120 Concrete Batching Plant
HZS120 concrete batch plant is a fixed mixing plant with a theoretical capacity of 120m³/h. Equipped with JS3000 mixer, it can mix 3.0m³ concrete at a time.
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The production cycle of HZS120 is about 12-15 seconds/plate. It has good applications in some large-scale water conservancy projects (such as dams) and national infrastructure projects (such as cross-river bridges). HZS120 concrete batching plant is a dual host configuration (dual JS3000), supports 24-hour continuous production, and covers an area of 400-500㎡. |
HZS180 Concrete Batching Plant
The theoretical capacity of HZS180 fixed concrete batch plant is 180m³/h , and with JS4000 mixer, it can achieve a single mixing of 4.0m³ concrete.
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The production cycle of HZS180 is about 9-12 seconds/plate. It is often used in some large projects such as 10,000-ton docks, marine engineering, giant bridges, etc. HZS180 adopts modular design and supports rapid expansion of production capacity. It covers a larger area of about 500-700㎡, and is also equipped with a steel structure plant. |
HZS240 Concrete Batching Plant
HZS240 concrete batch plant is a fixed mixing plant with a theoretical capacity of 240m³/h . With the matching mixer JS5000, it can mix 5.0m³ concrete at a time. The production cycle of HZS240 is about 7-9 seconds/plate. HZS240 concrete batch plant is widely used in some national strategic projects (such as dams) and super-large industrial bases.
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HZS240 adopts multi-host collaboration (such as dual JS5000) and supports fully automatic unmanned operation.
It covers an area of 700-1000㎡ and has a 150-200kW independent power supply system. |
HZS360 Concrete Batching Plant
HZS360 concrete batch plant is a fixed mixing plant with a theoretical capacity of 360m³/h.
It is a large stationary concrete mixing plant. HZS360 adopts JS6000/customized model, mixing 6.0m³ concrete at a time. The production cycle is about 5-7 seconds/plate. HZS360 mixing plant is used in projects such as cross-sea bridges, super high-rise landmark buildings, and national super projects.
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The HZS360 mixing plant is close to the limit capacity design and requires customized foundations and heavy steel structures. It covers an area of more than 1,000 square meters and is equipped with a logistics and warehousing system. |
HZS stationary concrete batch plant model difference
| Comparison dimensions | HZS25-HZS50 | HZS60-HZS90 | HZS120-HZS180 | HZS240-HZS360 |
| Production capacity | 25-50m³/h | 60-90m³/h | 120-180m³/h | 240-360m³/h |
| Mixer specifications | JS500-JS1000 | JS1200-JS2500 | JS3000-JS4000 | JS5000-JS6000 |
| Applicable project scale | Rural/small municipal projects | Urban infrastructure/medium-sized industrial projects | National projects/large-scale infrastructure projects | Super-large national projects |
| Automation level | Basic automation | Medium and high automation | Full automation (PLC control) | Unmanned/intelligent |
| Occupancy area | 50-200㎡ | 150-400㎡ | 400-700㎡ | ＞1000㎡ |
| Power demand | 10-30kW | 30-70kW | 70-150kW | 150-300kW |
Stationary concrete batching plant output type
According to the production output per hour, stationary batch plant can be divided into skip hopper feeding type and belt conveyor feeding type.
Skip Hopper Concrete Batching Plant
Skip hopper feeding type of stationary type concrete batching plants include HZS25, HZS35, HZS50 and HZS75.
Skip hopper concrete batching plant has the characteristics of small investment capital, quick return, easy installation and operation. If your construction site is small or middium scale, you can consider investing in a skip hopper feeding type stationary concrete batching plant.
Belt Concrete Batching Plant
Belt conveyor feeding type of stationary type concrete batching plants include HZS60, HZS90, HZS120 and HZS180, HZS240.
Belt concrete batching plant has the characteristics of high automatic, super high concrete quality, easy operation and less maintaince. If your construction site is commercial concrete selling or large scale projects which need concrete 500m3 per day, you can consider investing in a belt conveyor feeding type stationary concrete batching plant.
Features of stationary concrete batching plant
Stationary concrete batching plant capacity from 25t/h to 240t/h. The advantages as below:
- High production efficiency: suitable for large-scale construction projects, capable of quickly producing large quantities of concrete.
- Stable concrete quality: precise batching system and automated control ensure uniform concrete quality.
- High degree of automation: easy to operate, operators only need to perform simple settings and monitoring.
- Wide application: widely used in various projects such as residential, commercial buildings, infrastructure, etc.
- High stability: since all equipment is pre-installed on a solid foundation, it can withstand the influence of various climates and environments, ensuring long-term stable operation.
- High cost-effectiveness: the design concept is full-load and high-efficiency production, thereby reducing unit costs and increasing overall benefits.
- Easy to operate and low maintenance cost.
How to choose a suitable fixed concrete mixing plant?
Matching project requirements:
For small projects (such as rural housing construction), choose HZS25-HZS35 to avoid waste of production capacity.
For commercial projects (such as commercial housing), choose HZS50-HZS90 to balance efficiency and cost.
For national-level projects (such as high-speed railways and cross-sea bridges), you must choose HZS180 and above.
Site and cost constraints:
When the site is small or the budget is limited, HZS25-HZS50 is preferred.
For super-large projects, the foundation and power supply system must be planned in advance (such as HZS240 requires customized factory buildings).
Environmental protection and maintenance:
Large models (HZS120+) need to be equipped with additional dust removal and noise reduction equipment to comply with environmental protection regulations.
SMAT concrete batching plant faq
Q1: How can I choose the right model concrete batching plant ?
A1: ① pls calculated how many cubic meter concrete you may need per day.
Skip hopper type batching plant suitable for 200-600m3 concrete per day (8 hours).
Belt conveyor type batching plant suitable for 500-3000m3 concrete per day (8 hours).
Q2: How can I check your machine quality ?
A2:① We can provide video calling for factory and products visiting online.
② Third party products inspection is accept for us anytime.
Q3: How can you ensure after sales service ?
A3: ① We have professional engineers can provide both online and on-site installation and trainning.
② We have local installation team partners can prodive you turn-key installation and trainning.
Q4: What about your prices ?
A4: In China, the production cost difference in China within 5-10% based on same configurations and similar qualtiy. For SMAT, we will provide the most cost-effective solution according to customer needs.
Q5: What value-added services can I get ?
A5: ① Customized solutions provided by SMAT engineers make the operation of your workers simple and efficient.
② Free operation guidance on the site of the batching plant to help save production costs and improve concrete quality and profits.
③ Lifetime free technical consultation.
Concrete batching plant supplier
In addition to fixed concrete batching plants, SMAT can also supply various types, such as mobile concrete batching plant, foundation free concrete batch plant.
| mobile concrete batching plant |  |
foundation free concrete batch plant |  |
