What is a hzs25 concrete batching plant?
HZS25 concrete batching plant is a cost-effective mixing equipment. It can theoretically mix 25m³ concrete per hour, and the actual output is about 20m³. The working cycle time is 72 seconds, and the discharge height is between 1.5-3.8 meters. The annual output of 8 hours of production per day can reach 40,000 cubic meters of concrete. HZS25 concrete batching plant is widely used in small town construction projects and small construction sites, such as two-story buildings, road construction, small tunnels, commercial concrete production plants and other infrastructure construction.
HZS25 concrete batching plant is a semi-automatic concrete mixing equipment, which consists of JS500 twin-shaft forced mixer, feeding, batching, electrical control and steel structure components.
Hzs25 concrete batching plant specification
| Item | Parameters |
| Model | HZS25 |
| Rated Productivity | 25m³/h |
| Concrete Mixer | JS500(500L Capacity) |
| Feeding Mode | Lifting Hopper |
| Power of Concrete Mixer | 30kw |
| Aggregate Batching Machine | PLD800(800L Capacity) |
| Max. Aggregate Diameter | 60mm |
| Storage Hopper | 3×3m³ |
| Aggregate Weighing Accuracy | 1500kg ±2% |
| Cement Weighing Accuracy | 300kg ±1% |
| Water Weighing Accuracy | 20kg ±1% |
| Addictive Weighing Accuracy | 20kg ±1% |
| Discharging Height | 3.8m |
| General Power | 60kw |
| Power Supply | 220V/380V, 50HZ |
| Cement Silo | 50T or 100T or according to customers’ requirement |
| Screw Conveyor | φ219mm (optional) |
| Control Mode | Automatic or Semi-automatic or Manual operation |
HZS25 stationary concrete batch plant
HZS25 mixing plant is a common specification of stationary concrete batch plant, H stands for “concrete”, Z stands for “mixing plant”, S stands for the type of mixer, i.e. “twin-shaft forced mixer”.
Stationary concrete batch plant is a broader classification, referring to concrete mixing plants that are installed in a fixed position, used for a long time and not easy to move. Stationary concrete mixing plants are usually used in large-scale construction sites, commercial concrete production plants and other scenes that require long-term stable production.
Hzs25 stationary concrete batching plant belongs to the category of stationary mixing plant, but has a smaller scale and relatively simple structure, suitable for small-scale projects and prefabricated parts production.
Common series of stationary concrete batching plant
| HZS25 | |
HZS90 |  |
| HZS35 |  |
HZS120 |  |
| HZS50 |  |
HZS180 |  |
| HZS60 |  |
HZS240 |  |
| HZS75 |  |
HZS360 |  |
HZS25 concrete batching plant components
HZS25 concrete batching plant consists of hopper, conveyor, mixer, metering system and control system. Raw materials include cement, gravel, sand, etc., which are mixed in a specific proportion under the control of the metering system and then enter the mixer for mixing to form concrete.
Cement silo is used to store raw materials. It is suitable for storing various bulk building materials such as cement and fly ash. The tank is equipped with a material level system. The stainless steel shell is waterproof, rust-proof and leak-proof, not easy to corrode, has a long service life, and can be customized in various models.
The screw conveyor transports the raw materials from the hopper to the mixer. The powder materials available for concrete are mainly cement, fly ash and mineral powder. The commonly used powder conveying method is screw conveyor conveying. The advantages of screw conveying are simple structure, low cost and reliable use.
JS mixer is used to mix raw materials. The twin-shaft forced concrete mixer is the mainstream mixer used in mixing stations at home and abroad. It can mix various types of concrete such as fluidity, semi-dry hardness and dry hardness. The mixer is reasonably designed, with short mixing time, low consumption, wear-resistant materials and durability.
The metering system is used to accurately measure the proportion of raw materials. The material weighing system is a key component that affects the quality of concrete and the cost of concrete production. It is mainly divided into three parts: aggregate weighing, powder weighing and liquid weighing.
The control system is used to control the operation and production process of the entire equipment. The control system of the mixing station is the central nervous system of the entire equipment. The control system has different functions and configurations according to different user requirements and the size of the mixing station.
HZS25 concrete batching plant accessories list
| Item | Components | Specifications | Display | |
| 1 | JS500 mixer | Main reducer | / |  |
| Main motor | 18.5KW | |||
| Electric oil pump | / | |||
| Pneumatic discharge | Cylinder 100*200 | |||
| Liner and blades | Wear-resistant alloy | |||
| Overall structure | / | |||
| 2 | PLD800 Three-bin batching machine |
Motor | 3KW |  |
| Weighing hopper | Volume 2m³ | |||
| Storage hopper | Volume 2.2m³ | |||
| Weighing sensor | 1.0T | |||
| 3 | Screw conveyor | 8m 12m |
￠219 |  |
| 4 | Water metering system | Weighing bucket | 150kg |  |
| 5 | Additive metering system | Additive metering box | Capacity 30Kg |  |
| Sensor | 500kg | |||
| Pneumatic butterfly valve | ￠50mm | |||
| Additive pump | 0.55KW | |||
| 6 | Cement metering system | Weighing bucket | 250 kg | |
| Sensor | 500 kg | |||
| Pneumatic butterfly valve | ￠250mm | |||
| 7 | Air system | Pneumatic components | / |  |
| Air compressor | 4KW | |||
| Pipeline structure | / | |||
| 8 | Circuit system | Cables and wires | / |  |
| 9 | Control system | Contactor | CJX2-12/18/32/50 |  |
| Computer | 19 | |||
| Printer | / | |||
| Air conditioner | / | |||
| Monitoring | / | |||
| Control room | / | |||
Advantages of hzs25 concrete batching station
1. Easy installation
You can choose steel structure or mobile type. The main system of steel structure concrete mixing station only takes a few hours from unloading to installation. The installation of other infrastructure such as control room and batching machine can be put into production in two to four days.
2. Reasonable design
The mixing platform, metering platform and lifting system platform fully guarantee the inspection and maintenance of equipment. When the external protective layer needs to be installed, it can still provide enough daily work space.
3. Small total area
The HZS25 concrete mixing station adopts the form of winch lifting hopper to feed materials. The design of hopper and track can efficiently carry stones, greatly reducing the total area occupied by the equipment.
4. Low investment and easy maintenance
The HZS25 concrete mixing station has a small investment amount, a small use site, few equipment, simple equipment maintenance, and safe, convenient and fast actual operation of the equipment.
5. Miniaturization and flexibility
Although the HZS25 concrete batching plant is a fixed concrete mixing plant, its miniaturized design makes it relatively flexible in installation and relocation, and is suitable for use in environments with limited space.
HZS25 batching plant vs stationary concrete batching plant
Fixed mixing plant is a broader classification, which refers to a concrete mixing plant installed in a fixed location, used for a long time and not easy to move.
HZS25 mixing plant is a specific model of fixed mixing plant, with a theoretical production rate of 25 cubic meters per hour. It belongs to the category of fixed mixing plant.
Commonalities
Fixed installation: Both need to be installed in a fixed location, and usually require infrastructure construction (such as a concrete foundation) to ensure the stability and safety of the equipment.
Long-term use: Both are suitable for long-term stable concrete production needs and are suitable for continuous operation in a fixed site.
High degree of automation: Both are equipped with an automated control system that can automate operations such as batching, mixing, and metering, improving production efficiency and quality.
Differences
| Item | Stationary concrete batching plant | HZS25 concrete batching plant |
| Scale and production capacity | Stationary concrete batching plant: usually has a variety of models, with productivity ranging from tens of cubic meters per hour to hundreds of cubic meters per hour, suitable for large-scale construction projects and commercial concrete production. | HZS25 concrete batching plant: has a relatively low productivity (25 cubic meters per hour), belongs to a small mixing plant, and is more suitable for small-scale projects such as small construction sites and prefabricated parts plants. |
| Structural complexity | Stationary mixing plant: has a complex structure, usually including multiple powder silos, aggregate silos, mixing host, conveying equipment, etc., and occupies a large area. | HZS25 concrete batching plant: has a relatively simple structure, usually adopts a compact modular design, occupies a small area, and is relatively easy to install and disassemble. |
| Applicable scenarios | Stationary mixing plant: suitable for large-scale construction projects, commercial concrete production plants and other scenarios that require large-scale production. | HZS25 concrete batching plant more suitable for small-scale projects such as small construction sites, prefabricated parts plants, and rural infrastructure construction. |
