Foundation free concrete batching plant
The emergence of foundation-free concrete batch plant solves the problems of large construction volume, long installation and disassembly cycle and inconvenient transportation in the past. The design of foundation-free concrete batch plant makes the whole batch plant stable and easy to install, and also has good environmental performance, which can effectively reduce the dust and noise generated in the production process.
What is a foundation free concrete batching plant?
Foundation free concrete batch plant, also known as steel foundation batch plant, is a concrete batch plant that uses steel structure foundation instead of traditional concrete foundation. Foundation free concrete batch plant does not completely eliminate the need for foundation, but does not require complex foundation construction like traditional fixed batch plant. Foundation free concrete batch plant can be quickly installed and disassembled by placing all equipment components on a heavy steel structure chassis.
Foundation free concrete batch plant is a concrete batch plant equipment that is designed with a new structure for traditional batch plant equipment according to the site requirements of some users, without the need to build a cement foundation, and convenient for disassembly and relocation.
FHZS: Fixed prefix, representing the model classification of foundation-free concrete mixing plants:
F: Free Foundation, no need to pour concrete foundation, compact structure, easy installation.
H: Concrete (Hunniu, concrete).
Z: Mixing plant (Zhaozhan, mixing plant).
S: Commercial concrete (Shangpin, commercial concrete, some manufacturers may omit or replace with other letters).
Foundation free concrete batching plant specification
| Model | FHZS25 | FHZS-35 | FHZS-50 | FHZS-60 | FHZS-75 | FHZS-90 | FHZS-120 | FHZS-180 |
| Theoretical Productivity (m³/h) | 25 | 35 | 50 | 60 | 75 | 90 | 120 | 180 |
| Mixer Model (Mixer Output L) | JS500 | JS750 | JS1000 | JS1000 | JS1500 | JS1500 | MAO3000/2000(SICOMA) | MAO4500/3000(SICOMA) |
| Mixer Power (kW) | 18.5 | 30 | 2×18.5 | 2×18.5 | 2×30 | 2×30 | 2×37 | 2×55 |
| Mixing Cycle Period (s) | 72 | 72 | 72 | 60 | 72 | 60 | 60 | 60 |
| Rated Input Volume (Model of Batching Machine L) | 800 | 1200 | 1600 | 1600 | 2400 | 2400 | 3000 | 4500 |
| Standard Aggregate Bin Capacity (m³) | 3×3 | 3×5 | 3×8 | 4×7 | 3×12 | 4×15 | 4×15 | 4×20 |
| Category of Aggregate | 2/3 | 2/3/4 | 3/4 | 4/5 | 4/5 | 4/5 | 4/5/6 | 4/5/6 |
| Overall Weight (ton) | ≈15 | ≈18 | ≈23 | ≈40 | ≈30 | ≈68 | ≈93 | ≈101 |
| Installation Power (kW) | ≈65 | ≈75 | ≈100 | ≈110 | ≈140 | ≈160 | ≈220 | ≈290 |
Foundation-free concrete batch plant types
2 types of foundation free concrete batching plant
There are two common types of foundation-free concrete mixing plants with hoppers: hopper-lifting foundation-free mixing plants and belt-type foundation-free mixing plants.
Hopper-lifting foundation-free mixing plants: Aggregates are lifted to the mixing host through the hopper for mixing.
Belt-type foundation-free mixing plants: Aggregates are transported to the mixing host using a belt conveyor
Hopper-lifting foundation free batching plant
The hopper-lifting foundation-free concrete batching station is a foundation-free concrete mixing station that uses a hopper-lifting method to transport aggregates.
The lifting foundation-free concrete mixing station uses a hopper to lift aggregates from the ground to the mixing main unit for mixing.
This type of mixing station does not require complex foundation construction like traditional fixed mixing stations, but instead places all equipment components on a heavy steel structure chassis. The hopper-lifting foundation-free concrete mixing station is suitable for projects that require rapid construction and disassembly, as well as areas where site conditions are not suitable for deep foundations.
The hopper-lifting foundation-free mixing station is widely used in various construction projects due to its compact structure, convenient installation, and flexible mobility, especially for projects that have high requirements for construction site conditions or require rapid construction and disassembly.
Belt type foundation-free concrete batching plant
Belt-type foundation-free concrete mixing station is a foundation-free concrete mixing station that uses a belt conveyor to transport aggregates. The belt-type foundation-free concrete mixing station uses a belt conveyor to transport aggregates from the ground to the mixing main machine for mixing.
The belt-type concrete mixing station does not require complex foundation construction like traditional fixed concrete mixing stations, but instead places all equipment components on a heavy steel structure chassis. It eliminates the process of designing and installing foundations, greatly saving customers time and foundation costs for station construction, and can be relocated for secondary use.
Foundation free concrete batching plant model
The foundation-free concrete mixing plant, although it does not need a deep foundation like a fixed concrete foundation, still has a shallow foundation. The foundation-free concrete mixing plant and the fixed concrete mixing plant have the same model specifications.
Common models include FHZS25, FHZS35, FHZS50, FHZS60, FHZS75, FHZS90, FHZS120, FHZS180, FHZS240, HZS360.
FHZS25 Concrete Batching Plant
FHZS25batching plant is a small foundation-free batching plant with a theoretical capacity of 25 m³/h. The main mixer adopts JS500 forced double-horizontal shaft, and the sand and gravel silo capacity is about 150 tons(divided into 2-3 silos).
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Features
Easy installation: modular design, fast installation, saving time and cost. Flexible movement: compact structure, easy to disassemble and transport. Small footprint: hopper loading is adopted to reduce the equipment footprint. Low investment: low equipment cost, suitable for small projects. Applicable scenarios: small projects (rural house construction, road repair), bridges, water conservancy and other temporary projects. |
FHZS35 Concrete Batching Plant
The theoretical production rate of the FHZS35 foundation-free concrete mixing station is 35 m³/h of concrete. The main mixer is a forced twin-horizontal shaft (JS750), and the gravel silo capacity is about 200 tons (divided into 3 silos).
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Features:
Efficient production: suitable for medium-sized projects. High degree of automation: using advanced control systems, easy to operate. Compact structure: easy to install and disassemble. Applicable scenarios: suitable for medium-sized construction projects, building projects, and prefabricated component plants. |
FHZS50 Concrete Batching Plant
The theoretical productivity of the FHZS50 foundation-free concrete mixing plant is 50 m³/h concrete. The twin-horizontal forced mixer JS1500 is used to ensure the quality of concrete. The gravel silo capacity is about 500 tons (divided into 4 silos).
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Features:
Quick installation: modular design, quick installation. Flexible movement: easy to transfer between different construction sites. Application: suitable for medium and large construction projects such as rural roads, small and medium-sized bridges, and municipal projects. |
FHZS60 Concrete Batching Plant
FHZS60 foundation-free concrete mixing plant, theoretical production capacity 60 m³/h. With forced twin-horizontal JS1500 and gravel silo capacity of about 500 tons (divided into 4 silos).
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Features:
High productivity: suitable for large projects. Automated control: easy operation, reducing manual intervention. Environmental protection and energy saving: the design meets environmental protection requirements. Applicable scenarios: highway auxiliary roads, medium-sized bridges, commercial concrete mixing plants, suitable for large construction projects. |
FHZS75 Concrete Batching Plant
The theoretical capacity of the FHZS75 foundation-free concrete mixing station is 75 m³/h concrete. It is equipped with a forced twin-shaft mixer JS2000. The sand and gravel silo capacity is about 800 tons (divided into 5 silos).
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Features:
Large equipment: suitable for large projects. Efficient production: using advanced mixing technology. Stable structure: using steel structure foundation to increase stability. Automation: fully automatic and unmanned, integrated Internet of Things monitoring. Application: suitable for large-scale construction projects, such as high-speed rail ancillary projects and hydropower station auxiliary projects. |
FHZS90 Concrete Batching Plant
The theoretical productivity of the FHZS90 foundation-free concrete mixing station is 90 m³/h concrete. The main mixer is a forced double-horizontal shaft (JS2500). The sand and gravel silo has a capacity of about 1,000 tons (divided into 6 storage silos).
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Features:
High productivity: suitable for large-scale projects. High degree of automation: easy operation and reduced manual intervention. Environmental protection and energy saving: the design meets environmental protection requirements. Application: suitable for large-scale construction projects, large high-speed rail projects, and cross-river bridges. |
FHZS120 Concrete Batching Plant
The theoretical productivity of the FHZS120 foundation-free concrete mixing station is 120 m³/h concrete. The main mixer is a forced double-horizontal shaft (JS3000). The capacity of the sand and gravel silo is about 1200 tons (divided into 6-8 silos).
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Features:
Large equipment: suitable for large projects. Efficient production: using advanced mixing technology. Stable structure: using steel structure foundation to increase stability. Application: suitable for large construction projects, such as airports and nuclear power plants. |
FHZS180 Concrete Batching Plant
The theoretical productivity of the FHZS180 foundation-free concrete mixing station is 180 m³/h concrete. : Double mixer configuration (JS4000×2). The capacity of the sand and gravel silo is about 2000 tons (divided into 8-10 silos).
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Features:
Super-large equipment: suitable for super-large projects. Efficient production: using advanced mixing technology. Stable structure: using steel structure foundation to increase stability. Application: Suitable for super-large construction projects, such as metallurgical supporting and petrochemical bases. |
FHZS240 Concrete Batching Plant
The theoretical capacity of the FHZS240 foundation-free concrete mixing station is 240 m³/h. The mixing host is a dual-host configuration (JS5000×2). The storage silo is a sand and gravel silo with a capacity of about 3,000 tons (divided into 10-12 silos).
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Features:
Super-large equipment: Suitable for super-large projects. Efficient production: Advanced mixing technology is adopted. Stable structure: Steel structure foundation is adopted to increase stability. Applicable scenarios: Super-large industrial clusters (such as ports and steel plants). |
FHZS360 Concrete Batching Plant
The theoretical productivity of the HZS360 concrete mixing station is 360 m³/h concrete. The mixing host adopts a dual-host configuration (JS3000×2). The storage silo adopts a sand and gravel silo with a capacity of about 1,500 tons (concrete foundation is required).
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Features:
Super-large equipment: Suitable for super-large projects. Efficient production: using advanced mixing technology. Stable structure: using steel structure foundation to increase stability. Application: suitable for super-large construction projects, such as super-large hydropower stations. |
The difference between foundation-free batch plant and traditional batch plant
| Features | Foundation Free Concrete Batch Plant | Traditional concrete batch plant |
| Foundation construction | Simplified, only requires ground hardening and shallow foundation | Complex, requires deep foundation |
| Installation time | 2-3 days | 5-9 days |
| Cost | Low | High |
| Mobility | High | Low |
| Environmental performance | Excellent | General |
| Applicable scenarios | Projects that require frequent relocation | Long-term projects at fixed locations |
Difference between foundation-free batch station and mobile batch plant
| Features | Foundation-free mixing station | Mobile mixing station |
| Design | Steel structure foundation, equipment integrated on chassis | Trailer design, overall pre-connection |
| Installation | Simple ground hardening required | No ground hardening required, direct towing |
| Disassembly | Equipment parts need to be disassembled | Can be moved as a whole, no disassembly required |
| Applicable scenarios | Regions with large engineering conditions and not suitable for foundation | Projects with short construction period, long construction line, and frequent transfer |
Parts of foundation free concrete batch plant
The foundation-free in the foundation-free concrete batch plant means that no foundation is needed during the construction of the concrete batch plant, so the foundation is free. However, a supporting base is required to bear all the components. So do you know what parts the foundation-free concrete batch plant is composed of?
8 parts of foundation free concrete batch plant
1.Aggregate batching system
Storage hopper: used to store aggregates. Some storage hoppers are equipped with vibrators to prevent aggregate accumulation or blockage and ensure smooth material discharge.
Measuring device: Accurately measure aggregates to ensure the accuracy of concrete ratio.
3. Conveying system
Belt conveyor: used to transport aggregates from the batching system to the mixing host. The width and power of the conveyor belt depend on the scale and demand of the mixing station.
Lifting hopper: Some foundation-free mixing stations use lifting hoppers to lift aggregates to the mixing host.
3.Mixing system
Mixer host: It is the core component of the mixing station. Common ones are twin-shaft forced mixers, which fully mix various materials through high-speed rotating mixing blades.
Mixing motor: Provides power for the mixing main unit, and its power depends on the specifications of the mixing main unit.
4. Metering system
Powder metering device: Accurately meter powders such as cement.
Liquid metering device: Used to meter liquid materials such as water and admixtures.
5. Material storage system
Cement silo: Used to store cement, usually equipped with a dust collector to reduce dust pollution.
Additive box: Used to store admixtures, some additive boxes are encapsulated as a whole, with good airtightness and no leakage.
Water tank: Used to store mixing water.
6. Control system
Control room: It is the operation center of the mixing station, equipped with a computer control system, which can realize the automatic control of the mixing station.
Electrical system: It adopts quick-plug connectors to reduce the installation cycle of the equipment.
7. Air control system
Air compressor: Provides air source for pneumatic equipment of the mixing station, such as cylinders.
Cylinder: Used to control the discharge door of the storage hopper, etc.
8. Steel structure chassis
Frame structure: All equipment components of the foundation-free concrete mixing station are placed on a heavy steel structure chassis, which increases the stability and stress-bearing area of the equipment.
Features of foundation free concrete batch plant
Quick installation and disassembly: The foundation-free mixing station eliminates the complex foundation construction process of the traditional mixing station, greatly shortens the installation and disassembly time, and improves the flexibility and adaptability of the equipment.
Cost saving: Since no foundation construction is required, the foundation-free mixing station can significantly reduce the cost of station construction, including foundation construction costs and material costs.
Flexible mobility: The equipment has a compact structure, is easy to disassemble and transport, and is suitable for construction sites that require frequent relocation.
Efficient production: The use of advanced mixing technology ensures the quality and production efficiency of concrete.
Environmental performance: The design of the foundation-free mixing station helps to reduce dust and noise pollution during the production process.
Stable structure: Despite the use of a steel structure foundation, the stability and force area of the equipment are guaranteed.
Wide range of applications: Applicable to all types of construction projects, including hydropower, roads, ports, airports, bridges, etc.
