How to define a concrete batching plant?
Concrete batching plant is a complete set of equipment used for centralized production of concrete. It mixes raw materials such as cement, kruszywa (piasek, kamień), woda, Domieszki, itp. in a certain proportion through an automated system to produce concrete that meets engineering requirements. Betonowy roślina, also known as cement mixing plant, is usually used in construction sites, large infrastructure projects, and precast concrete production. Concrete batching plant is an indispensable core equipment in modern construction, drogi, mosty i inne projekty.
What types of concrete batching plants are there?
According to different application scenarios and technical characteristics, concrete batching plants can be divided into many types:
Classification by mobility
| Stacjonarna wytwórnia betonu | Mobilny betonowy zakład | Foundation-free concrete batching plant | Semi-fixed mixing station |
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1. Stacjonarna wytwórnia betonu
A stationary concrete batching plant is a large permanent facility designed for large-scale concrete production for projects such as bridges, tamy, autostrady, and large commercial or residential facilities. Stationary concrete batch plants are usually composed of large twin-shaft mixers, designed to work at full capacity, provide maximum rated production capacity, work for long periods of time, and also have great flexibility for multiple projects, especially large infrastructure and precast concrete projects.
Fixed concrete batching plants are installed in fixed locations and remain in place during long-term large-scale projects. They have a high production capacity, usually up to 240m³/hour or more.
Cechy: permanent installation, stable structure, high production capacity, suitable for large-scale projects.
2. Mobilny betonowy zakład
Mobile concrete batching plant is a portable, efficient and reliable concrete production equipment. It is a mixing plant that concentrates the storage, Ważenie, conveying, Mieszanie, discharging and automatic control system of raw materials on a mobile frame. Mobile concrete batching plant has the characteristics of compact structure, flexible mobility, simple operation and high production efficiency. It is widely used in engineering fields such as construction, transportation, water conservancy and electricity.
Mobile concrete batching plant can produce concrete in batches at any location, disassemble and assemble quickly during transfer, and transport conveniently. It is suitable for construction occasions with short construction period, long construction line and frequent transfer.
Cechy: can be quickly disassembled and transferred, strong flexibility, suitable for small and medium-sized projects or temporary needs.
3. Foundation-free concrete batching plant
Foundation-free concrete batching plant does not really need foundation construction, but it does not need such a deep foundation like fixed concrete batching plant. It uses a steel structure foundation instead of a concrete foundation. All equipment components are placed on a heavy steel structure chassis, eliminating the process of designing and installing the foundation, greatly saving customers time and foundation costs for station construction, i można je przenieść do wtórnego wykorzystania.
The equipment composition of the foundation-free concrete mixing station is basically the same as that of an ordinary mixing station, and is also composed of an aggregate batching system, a belt conveyor (podnoszony zbiornik), a mixing unit, a metering unit, a water admixture box, a control room, a gas control system, an electrical system, and other parts.
Cechy: The steel structure is used instead of the traditional foundation, which is more convenient to build.
4. Semi-fixed mixing station
Semi-fixed mixing station usually refers to a form between a fixed mixing station and a mobile mixing station. It may have a certain degree of flexibility and mobility, but it is not as convenient for rapid transfer as a mobile mixing station. During the installation and use of this mixing station, the stability of the fixed mixing station and the flexibility of the mobile mixing station may be combined to meet specific engineering needs
Cechy: Between fixed and mobile, some equipment is movable, suitable for medium-sized projects with a long construction period.
Classification by degree of automation
| Typ | Introduction | Cechy |
| Semi-automatic batching station | Semi-automatic mixing station is a kind of concrete mixing equipment, the operation process of which is partially automated and partially requires human intervention. It is usually equipped with some automatic control systems, but some key operation steps (such as material loading, unloading, itp.) require manual operation or manual control. | Partial automation: Equipped with an automatic weighing system, it can automatically weigh aggregates, cement, water and admixtures. Automatically control the mixing process to ensure that the mixing time and mixing speed meet the preset requirements. Manual intervention: The loading and unloading of materials usually requires manual operation, such as loading aggregates into the hopper by a loader. Easy operation: Suitable for small and medium-sized concrete production, the operation is relatively simple, and the technical requirements for operators are relatively low. Low cost: Since some operations require manual intervention, the degree of automation of the equipment is relatively low, so the overall cost is also relatively low. Wysoka elastyczność: Suitable for some projects that do not require particularly high production efficiency, and can flexibly adjust the production plan according to actual needs |
| Fully automatic batching station | Fully automatic mixing station is a highly automated concrete mixing equipment, the entire production process (from material loading, Ważenie, mixing to unloading) is completely completed by the automatic control system without human intervention. It is usually equipped with advanced computer control systems and sensors, which can achieve high-precision material weighing and mixing control. | Wysoka automatyzacja: From material loading, Ważenie, mixing to unloading, the entire process is fully automated without manual intervention. Equipped with an advanced computer control system, it can achieve high-precision material weighing and mixing control. Wysoka wydajność produkcji: Wysoki stopień automatyzacji, Wysoka wydajność produkcji, and can continuously and stably produce high-quality concrete. Suitable for large-scale, high-strength concrete production needs. High precision: adopts high-precision weighing system and mixing control system to ensure the stable quality of concrete. Easy operation: equipped with a user-friendly operation interface, operators can easily set production parameters through the touch screen or control panel. Energy saving and environmental protection: adopts advanced energy-saving technology and equipment to reduce energy consumption. |
