A concrete batching plant is a type of mechanical equipment heavy machinery designed specifically for efficiently mixing large batches of concrete. Concrete batching plants are widely used in large construction projects. They can quickly mix the required concrete in precise proportions, greatly improve construction efficiency, reduce material waste, and save costs. They are important machines in engineering construction projects.
According to the needs of different projects, there are many types of concrete batching plants to meet different construction requirements.
Do you know what types of concrete batching plants are there?
According to different designs and functions, concrete batching plants can be divided into the following five common types:
5 types of concrete batching plants
Stationary concrete batching plants
A stationary concrete batching plant is a large-scale concrete production equipment installed in a specific location for a long time, designed for large-scale production. Stationary concrete batch plants have a variety of configurations and batch production capabilities, usually including equipment such as mixers, aggregate silos, cement silos, and conveyor belts, and are equipped with a complete automated control system to ensure the stability and efficiency of production. The mixing plant is usually powered by electricity and can be connected to a water source to ensure water supply during the mixing process. Stationary concrete batching plants are particularly suitable for long-term large-scale projects or scenarios where concrete is continuously needed.
The capacity of the stationary concrete batching plant can be divided into 60, 90, 120, 180, 240 and 360 m³/h. SMAT Concrete can design according to the specific needs and production requirements of customers. One batching plant can be equipped with two twin-shaft concrete mixers at the same time to meet higher production efficiency.
Mobile concrete batching plants
A mobile concrete batching plant is a portable concrete production plant that can be moved from one location to another as needed. A mobile cement batching plant includes all the ingredients needed to produce concrete, such as aggregates, water, cement, and admixtures.
Mobile concrete batch plants are typically mounted on trailers or other mobile platforms and are capable of producing standard or customized concrete mixes based on project needs. Mobile concrete batching plants typically have production capacities ranging from 25 to 120 cubic meters per hour.
Why choose a mobile concrete batching plant?
Mobile concrete batching plants are chosen for their quick and easy installation (in just 1-2 days), cost-effective transportation, and easy relocation capabilities. In addition, mobile batching plants have minimal infrastructure costs and do not require special installation permits, making them a flexible and efficient concrete production solution.
Foundation Free Concrete Batch Plant
A foundation-free concrete batch plant is a compact and easy-to-move concrete production equipment that usually does not require a special concrete foundation and can be installed on a flat ground.
Foundation free concrete batch plant is suitable for short-term construction projects, can be quickly started and disassembled, and is easy to transfer between different construction sites. Its advantages include short installation time, low transportation cost, simple operation and efficient production capacity.
Foundation-free concrete batch plant is usually used in projects such as roads, railways, bridges and water conservancy to meet temporary concrete needs.
7 features of foundation-free concrete batch plant
When you choose a foundation-free concrete batch plant, you will find its many advantages.
1. Quick installation: The batch plant does not require a deep foundation, only the ground needs to be hardened, which greatly shortens the installation time and can usually be deployed in a short time.
2. Stable structure: With a frame structure, all equipment components are placed on a heavy steel structure chassis, which enhances the stability and force area of the equipment.
3. Convenient relocation: The foundation-free design makes the disassembly and relocation of the equipment simple, suitable for rapid transfer between different construction sites.
4. Low foundation cost: Since no complex foundation construction is required, customers can save a lot of time and cost in building the site.
5. Efficient production: The equipment composition is similar to that of traditional mixing plants, and it has a complete automatic control system to ensure production efficiency and concrete quality.
6. Flexible configuration: Different non-standard mixing plants can be designed according to the customer’s site conditions to meet specific needs.
7. Simplified transportation: The electrical system adopts quick-connect connectors, which reduces the installation cycle of the equipment and makes transportation and management more convenient.
Foundationless concrete mixing plants are very suitable for temporary projects such as roads, railways, bridges and other projects, providing efficient and flexible solutions for construction.
Central concrete batching plant
A centralised concrete batching plant is a facility that mixes all raw materials in one mixer and is usually used in large construction projects. It has high production efficiency and stable concrete quality, making it ideal for precast component production and commercial concrete supply.
In a central concrete batching plant, after all concrete ingredients are fully mixed and homogenised, the mixture is unloaded into a mixer truck and transported to the construction site. The stationary mixer (similar to a silo) equipped in the station is specially designed to mix all ingredients efficiently, ensuring the consistency and reliability of the final product.
Ready-mixed concrete batching plant
Ready-mixed concrete (RMC) refers to concrete produced in a batching plant according to each specific job requirement and then transported to the construction site for immediate use. A ready-mixed concrete batching plant is an efficient facility that is specially designed to mix raw materials such as cement, water, sand and aggregates to produce high-quality ready-mixed concrete.
A ready-mixed concrete batching plant ensures the consistency and reliability of concrete through automated mixing processes, precise measurements and strict quality control.
Comparison of 5 types of concrete batching plants
| Stationary Concrete Batching Plant | High production capacity; durable for long-term use; precise mixing; low operational costs over time. | High initial installation cost; requires permanent foundation; limited mobility. | Large-scale infrastructure projects (e.g., highways, dams, high-rise buildings). |
| Mobile Concrete Batching Plant | Rapid deployment; flexible for short-term projects; no permanent foundation required; cost-effective for remote sites. | Lower production capacity; limited mixing efficiency; wear and tear from frequent relocation. | Short-term projects (e.g., rural roads, small constructions); remote or temporary sites. |
| Foundation-Free Concrete Batch Plant | No need for concrete foundation; quick installation; portable; cost-efficient for temporary use. | Reduced structural stability; limited production capacity; noise/vibration concerns. | Temporary projects (e.g., emergency repairs, small-scale events); sites with poor soil conditions. |
| Central Concrete Batching Plant | High automation; centralized control for consistent quality; efficient for large volumes; low per-unit production cost. | High capital investment; complex maintenance; requires skilled operators. | Large urban construction projects (e.g., metro systems, industrial zones); continuous production needs. |
| Ready-Mixed Concrete Batching Plant | High-volume production; fully automated mixing; consistent quality; minimal material waste. | High transportation costs (if far from site); limited flexibility for urgent changes; energy-intensive. | Mass production for urban projects (e.g., residential buildings, commercial complexes); standardized concrete needs. |
How to choose a concrete batch plant?
Stationary concrete batch plant are best for long-term, high-volume projectsbut lack flexibility.
Mobile concrete batch plant prioritize flexibility and speed but sacrifice capacity and durability.
Foundation-Free concrete batch plant are cost-effective for temporary use but compromise stability.
Central concrete batch plant focus on automation and efficiency for large-scale operations.
Ready-Mixed concrete batch plant excel in standardized, high-volume production but require reliable logistics for transportation.
SMAT Concrete Supplier
Different types of concrete mixing plants have their own advantages and are suitable for the production needs of different projects. Whether it is a large-scale commercial building, an infrastructure project, or a construction site that requires high flexibility, the right type of concrete mixing plant can significantly improve construction efficiency, ensure concrete quality, and save time and costs.
With the continuous advancement of construction technology, the application of concrete mixing plants has become more and more extensive and important.
If you are not sure what type of mixing plant is more suitable for your project, tell us your needs and SMAT Concrete will give you a solution as soon as possible.
